Production monitoring and OEE
Boost Your Efficiency and Profitability with OEE and Production Monitoring
Maximizing equipment efficiency is crucial to increasing profitability. However, determining the best way to evaluate and improve operating efficiency isn’t always straightforward. How do you identify the key areas for improvement that will have the biggest impact on both efficiency and profitability?
Our Overall Equipment Effectiveness (OEE) software simplifies tracking critical metrics, analyzing performance, and making data-driven decisions. With automated tracking and real-time insights, you can quickly assess and optimize the performance of your production equipment—eliminating manual data entry and reducing the risk of errors.
Take a closer look at our software in action through our product screenshots below:
Production Cell Dashboard
Features:
- Instant Performance Feedback: View real-time goal vs. actual production metrics with color-coded indicators.
- Detailed Downtime & Quality Insights: Spot bottlenecks and analyze quality metrics for better standards.
- Shift & Order Data: Highlight essential details like employee, order number, and material for full traceability.
Production Operator Interface
Features:
- Real-Time Production Monitoring: Track downtime, OEE, and performance metrics dynamically.
- Simplified Downtime Management: Assign reasons manually or integrate with automated PLC data.
- Reject & Goal Analysis: Pinpoint reject causes and monitor hourly goal progress for better efficiency.
Downtime Pareto Dashboard
Features:
- Prioritize Downtime Causes: Visualize and rank downtime contributors like “Mold Changes” or “Preheating” to target improvements.
- Interactive Visualization: Use real-time bar and pie charts to identify inefficiencies across production cells.
- Customizable Filters: Drill into specific production lines or states to focus on what matters most.
What exactly is OEE and Why Is It Important?
OEE is a key metric for measuring production efficiency, made up of three components:
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- Availability: How much of the scheduled time was the machine running? Unplanned downtime impacts efficiency.
- Performance: How many units should the machine produce vs. how many it actually did? Identifying bottlenecks helps optimize output.
- Quality: How many units meet quality standards? Tracking this reduces waste and increases good production.
How is OEE Calculated?
OEE is calculated by factoring in all three components—Availability, Performance, and Quality. Breaking it down gives insights into where efficiency is lost and areas for improvement.
What are the Key Benefits of OEE Software?
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- Real-time tracking of OEE and downtime
- Automated data collection and analysis
- Optimized production scheduling and maintenance
- Customizable dashboards and reports
- Data-driven decisions for improved efficiency and profitability
Why choose Business Intelligence Solutions for your OEE Software Solution?
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- Get up and running in days, not months
- Certified Premier Integrator of Ignition by Inductive Automation
- Headquartered in West Michigan, serving clients nationwide
- With our strong engineering and manufacturing expertise, we understand your needs and deliver the most effective solution
Get in Touch Today
Ready to optimize your equipment performance and increase profitability? Call Business Intelligence Solutions and let’s discuss how we can help you implement the best OEE solution for your business.
Industries We Serve:
- Automotive Manufacturing
- Aerospace Manufacturing
- Pharmaceutical Manufacturing
- and more
Message Us
Interested in a demo or want to find out how we can help you leverage your data? Fill out the form below or give us a call today!
Office Location
Business Intelligence Solutions
10465 Brookview Dr
Zeeland, MI 49464
Phone
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